Drive Trainer Knowledge Base
Drive Trainer / Automatic Transmissions
 

Allison 1000/2000 Series Installation Checklist

DT#18131

Oil Cooler, Air Lines & Vacuum Lines

Properly flush cooling system
Confirm correct routing of lines
Confirm tightness of all connections
Confirm there are no leaks


Throttle Sensor

Confirm proper adjustment
Confirm proper routing of cable and harness


Oil Cooler, Air Lines & Vacuum Lines

Properly flush cooling system
Confirm correct routing of lines
Confirm tightness of all connections
Confirm there are no leaks


Throttle Sensor

Confirm proper adjustment
Confirm proper routing of cable and harness


Driveline

Confirm proper indexing of slip and universal joints
Confirm drive shaft angles are within recommendations
Check for excessive driveline backlash
Ensure slip and universal joints are lubricated


Hydraulic System

Confirm usage of recommended fluid - TransSynd™
Confirm correct fluid level for operating conditions
Ensure dipstick is properly calibrated
Confirm tightness of fill tube cap
Confirm tightness of fill tube
Confirm breather is clean and free of restrictions
During operation, inspect for fluid leaks


Instruments & Electrical Components

Confirm proper and functional wiring and electrical connections
Inspect instruments, gauges and lights to ensure proper function
Confirm shift selector display is on and “CHECK TRANS” light is off
Confirm proper function of fluid temperature gauge


Power Take Off (PTO) if installed

Confirm controls are connected and functional
Confirm correct coupling to driven equipment
Confirm transmission lube line is properly routed and connected
Confirm clutch apply line is installed and routed correctly